[634] | 1 | #*------------------------------------------------------------------- |
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| 2 | * EMSO Model Library (EML) Copyright (C) 2004 - 2007 ALSOC. |
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| 3 | * |
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| 4 | * This LIBRARY is free software; you can distribute it and/or modify |
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| 5 | * it under the therms of the ALSOC FREE LICENSE as available at |
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| 6 | * http://www.enq.ufrgs.br/alsoc. |
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| 7 | * |
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| 8 | * EMSO Copyright (C) 2004 - 2007 ALSOC, original code |
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| 9 | * from http://www.rps.eng.br Copyright (C) 2002-2004. |
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| 10 | * All rights reserved. |
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| 11 | * |
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| 12 | * EMSO is distributed under the therms of the ALSOC LICENSE as |
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| 13 | * available at http://www.enq.ufrgs.br/alsoc. |
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| 14 | * |
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| 15 | *-------------------------------------------------------------------- |
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| 16 | * Sample file for PID MIMO application |
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| 17 | * (dual control of a distillation column) |
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| 18 | *-------------------------------------------------------------------- |
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| 19 | * |
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| 20 | * This sample file needs VRTherm (www.vrtech.com.br) to run |
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| 21 | * the distillation column flowsheet. |
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| 22 | * |
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| 23 | *---------------------------------------------------------------------- |
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| 24 | * Author: Argimiro R. Secchi |
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| 25 | * $Id: sample_PID_MIMO.mso 313 2007-07-14 16:45:55Z arge $ |
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| 26 | *--------------------------------------------------------------------*# |
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| 27 | |
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| 28 | using "stage_separators/column"; |
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| 29 | using "controllers/PIDIncr"; |
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| 30 | using "controllers/PIDs"; |
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| 31 | |
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| 32 | FlowSheet Column_MPID |
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| 33 | PARAMETERS |
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| 34 | PP as Plugin(Brief="Physical Properties", |
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| 35 | Type="PP", |
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| 36 | Components = [ "isobutane", "n-pentane", "propylene", |
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| 37 | "benzene", "isobutene" ], |
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| 38 | LiquidModel = "PR", |
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| 39 | VapourModel = "PR" |
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| 40 | ); |
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| 41 | NComp as Integer; |
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| 42 | |
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| 43 | Qcmin as heat_rate (Brief="Minimum Condenser Heat supplied"); |
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| 44 | Qcmax as heat_rate (Brief="Maximum Condenser Heat supplied"); |
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| 45 | Qrmin as heat_rate (Brief="Minimum Reboiler Heat supplied"); |
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| 46 | Qrmax as heat_rate (Brief="Maximum Reboiler Heat supplied"); |
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| 47 | Frmin as flow_mol (Brief="Minimum bottom flow rate"); |
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| 48 | Frmax as flow_mol (Brief="Maximum bottom flow rate"); |
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| 49 | Fcmin as flow_mol (Brief="Minimum reflux flow rate"); |
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| 50 | Fcmax as flow_mol (Brief="Maximum reflux flow rate"); |
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| 51 | Hmint as length (Brief="Minimum liquid level in top tank"); |
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| 52 | Hmaxt as length (Brief="Maximum liquid level in top tank"); |
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| 53 | Hminb as length (Brief="Minimum liquid level in reboiler"); |
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| 54 | Hmaxb as length (Brief="Maximum liquid level in reboiler"); |
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| 55 | Pmax as pressure (Brief="Maximum column pressure"); |
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| 56 | Pmin as pressure (Brief="Minimum column pressure"); |
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| 57 | Tmax as temperature (Brief="Maximum column temperature"); |
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| 58 | Tmin as temperature (Brief="Minimum column temperature"); |
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| 59 | RRmax as positive (Brief="Maximum reflux ratio"); |
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| 60 | RRmin as positive (Brief="Minimum reflux ratio"); |
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| 61 | |
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| 62 | VARIABLES |
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| 63 | Qc as energy_source (Brief="Heat rate removed from condenser"); |
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| 64 | Qr as energy_source (Brief="Heat rate supplied to reboiler"); |
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| 65 | Had_top as Real (Brief="Dimensionless condenser level"); |
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| 66 | Had_bot as Real (Brief="Dimensionless reboiler level"); |
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| 67 | Pad as Real (Brief="Dimensionless pressure"); |
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| 68 | P_sp as pressure (Brief="Pressure setpoint"); |
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| 69 | Tad as Real (Brief="Dimensionless temperature"); |
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| 70 | T_sp as temperature (Brief="Condenser temperature setpoint"); |
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| 71 | RR as positive (Brief="Reflux ratio"); |
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| 72 | LC_sp as length (Brief="Condenser level setpoint"); |
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| 73 | LR_sp as length (Brief="Reboiler level setpoint"); |
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| 74 | xtop as fraction (Brief="Controlled top composition"); |
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| 75 | xbot as fraction (Brief="Controlled bottom composition"); |
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| 76 | xtop_sp as fraction (Brief="Controlled top composition setpoint"); |
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| 77 | xbot_sp as fraction (Brief="Controlled bottom composition setpoint"); |
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| 78 | |
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| 79 | SET |
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| 80 | NComp = PP.NumberOfComponents; |
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| 81 | |
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| 82 | DEVICES |
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| 83 | col as Distillation_kettle_cond; |
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| 84 | feed as source; |
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| 85 | zero as stream; |
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| 86 | TCcond as PIDIncr; |
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| 87 | LCtop as PIDIncr; |
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| 88 | LCbot as PIDIncr; |
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| 89 | PC as PIDIncr; |
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| 90 | PID11 as PID; |
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| 91 | PID22 as PID; |
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| 92 | PID12 as PID; |
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| 93 | PID21 as PID; |
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| 94 | |
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| 95 | CONNECTIONS |
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| 96 | feed.Outlet to col.trays(5).Inlet; |
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| 97 | zero to col.reb.Inlet; |
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| 98 | zero to col.trays([1:4]).Inlet; |
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| 99 | zero to col.trays([6:col.NTrays]).Inlet; |
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| 100 | Qc.OutletQ to col.cond.InletQ; |
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| 101 | Qr.OutletQ to col.reb.InletQ; |
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| 102 | |
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| 103 | EQUATIONS |
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| 104 | "Temperature Controller" |
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| 105 | TCcond.Parameters.tau = 0*'s'; |
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| 106 | TCcond.Parameters.tauSet = 0*'s'; |
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| 107 | TCcond.Parameters.alpha = 0.3; |
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| 108 | TCcond.Parameters.bias = 0.5; |
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| 109 | TCcond.Parameters.gamma = 1; |
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| 110 | TCcond.Parameters.beta = 1; |
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| 111 | TCcond.Options.action = 1; |
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| 112 | TCcond.Options.clip = 1; |
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| 113 | TCcond.Options.autoMan = 0; |
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| 114 | TCcond.Parameters.intTime = 60*'s'; |
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| 115 | TCcond.Parameters.gain = 0.6; |
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| 116 | TCcond.Parameters.derivTime = 1*'s'; |
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| 117 | TCcond.Ports.setPoint = (T_sp - Tmin)/(Tmax-Tmin); |
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| 118 | TCcond.Ports.input = Tad; |
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| 119 | Tad = (col.cond.OutletL.T-Tmin)/(Tmax-Tmin); |
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| 120 | Qc.OutletQ.Q = Qcmin+(Qcmax-Qcmin)*TCcond.Ports.output; |
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| 121 | |
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| 122 | "Pressure Controller" |
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| 123 | PC.Parameters.tau = 0*'s'; |
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| 124 | PC.Parameters.tauSet = 0*'s'; |
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| 125 | PC.Parameters.alpha = 0.3; |
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| 126 | PC.Parameters.bias = 0; |
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| 127 | PC.Parameters.gamma = 1; |
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| 128 | PC.Parameters.beta = 1; |
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| 129 | PC.Options.action = -1; |
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| 130 | PC.Options.clip = 1; |
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| 131 | PC.Options.autoMan = 0; |
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| 132 | PC.Parameters.intTime = 50*'s'; |
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| 133 | PC.Parameters.gain = 0.5; |
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| 134 | PC.Parameters.derivTime = 1*'s'; |
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| 135 | PC.Ports.setPoint = (P_sp-Pmin)/(Pmax-Pmin); |
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| 136 | PC.Ports.input = Pad; |
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| 137 | Pad = (col.cond.OutletV.P-Pmin)/(Pmax-Pmin); |
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| 138 | col.cond.OutletV.F = (Fcmin+(Fcmax-Fcmin)*PC.Ports.output); |
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| 139 | |
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| 140 | "Ttop Level Controller" |
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| 141 | LCtop.Parameters.tau = 0*'s'; |
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| 142 | LCtop.Parameters.tauSet = 0*'s'; |
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| 143 | LCtop.Parameters.alpha = 0.3; |
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| 144 | LCtop.Parameters.bias = 0.5; |
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| 145 | LCtop.Parameters.gamma = 1; |
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| 146 | LCtop.Parameters.beta = 1; |
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| 147 | LCtop.Options.action = -1; |
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| 148 | LCtop.Options.clip = 1; |
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| 149 | LCtop.Options.autoMan = 0; |
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| 150 | LCtop.Parameters.intTime = 20*'s'; |
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| 151 | LCtop.Parameters.gain = 1; |
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| 152 | LCtop.Parameters.derivTime = 0*'s'; |
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| 153 | LCtop.Ports.setPoint = (LC_sp - Hmint)/(Hmaxt-Hmint); |
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| 154 | LCtop.Ports.input = Had_top; |
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| 155 | Had_top = (col.cond.Level-Hmint)/(Hmaxt-Hmint); |
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| 156 | col.sptop.Outlet1.F = Fcmin + (Fcmax-Fcmin) * LCtop.Ports.output; |
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| 157 | |
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| 158 | "Tbottom Level Controller" |
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| 159 | LCbot.Parameters.tau = 0*'s'; |
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| 160 | LCbot.Parameters.tauSet = 0*'s'; |
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| 161 | LCbot.Parameters.alpha = 0.3; |
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| 162 | LCbot.Parameters.bias = 0.5; |
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| 163 | LCbot.Parameters.gamma = 1; |
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| 164 | LCbot.Parameters.beta = 1; |
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| 165 | LCbot.Options.action = -1; |
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| 166 | LCbot.Options.clip = 1; |
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| 167 | LCbot.Options.autoMan = 0; |
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| 168 | LCbot.Parameters.intTime = 100*'s'; |
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| 169 | LCbot.Parameters.gain = 1; |
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| 170 | LCbot.Parameters.derivTime = 0*'s'; |
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| 171 | LCbot.Ports.setPoint = (LR_sp - Hminb)/(Hmaxb-Hminb); |
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| 172 | LCbot.Ports.input = Had_bot; |
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| 173 | Had_bot = (col.reb.Level-Hminb)/(Hmaxb-Hminb); |
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| 174 | col.reb.OutletL.F = Frmin + (Frmax-Frmin) * LCbot.Ports.output; |
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| 175 | |
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| 176 | "MIMO PID Controller" |
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| 177 | PID11.Parameters.tau = 0*'s'; |
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| 178 | PID11.Parameters.tauSet = 0*'s'; |
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| 179 | PID11.Parameters.alpha = 0.3; |
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| 180 | PID11.Parameters.bias = 0.1; |
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| 181 | PID11.Parameters.gamma = 1; |
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| 182 | PID11.Parameters.beta = 1; |
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| 183 | PID11.Options.action = -1; |
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| 184 | PID11.Options.clip = 1; |
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| 185 | PID11.Options.autoMan = 0; |
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| 186 | PID11.Parameters.intTime = 60*'s'; |
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| 187 | PID11.Parameters.gain = 0.6; |
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| 188 | PID11.Parameters.derivTime = 0*'s'; |
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| 189 | PID11.Ports.setPoint = xtop_sp; |
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| 190 | PID11.Ports.input = xtop; |
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| 191 | |
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| 192 | PID12.Parameters.tau = 0*'s'; |
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| 193 | PID12.Parameters.tauSet = 0*'s'; |
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| 194 | PID12.Parameters.alpha = 0.3; |
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| 195 | PID12.Parameters.bias = 0.0; |
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| 196 | PID12.Parameters.gamma = 1; |
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| 197 | PID12.Parameters.beta = 1; |
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| 198 | PID12.Options.action = -1; |
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| 199 | PID12.Options.clip = 1; |
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| 200 | PID12.Options.autoMan = 0; |
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| 201 | PID12.Parameters.intTime = 100*'s'; |
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| 202 | PID12.Parameters.gain = 0.5; |
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| 203 | PID12.Parameters.derivTime = 0*'s'; |
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| 204 | PID12.Ports.setPoint = xbot_sp; |
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| 205 | PID12.Ports.input = xbot; |
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| 206 | |
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| 207 | RR = RRmin + (RRmax-RRmin) * (PID11.Ports.output + PID12.Ports.output); |
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| 208 | |
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| 209 | PID21.Parameters.tau = 0*'s'; |
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| 210 | PID21.Parameters.tauSet = 0*'s'; |
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| 211 | PID21.Parameters.alpha = 0.3; |
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| 212 | PID21.Parameters.bias = 0.0; |
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| 213 | PID21.Parameters.gamma = 1; |
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| 214 | PID21.Parameters.beta = 1; |
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| 215 | PID21.Options.action = 1; |
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| 216 | PID21.Options.clip = 1; |
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| 217 | PID21.Options.autoMan = 0; |
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| 218 | PID21.Parameters.intTime = 100*'s'; |
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| 219 | PID21.Parameters.gain = 0.5; |
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| 220 | PID21.Parameters.derivTime = 0*'s'; |
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| 221 | PID21.Ports.setPoint = xtop_sp; |
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| 222 | PID21.Ports.input = xtop; |
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| 223 | |
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| 224 | PID22.Parameters.tau = 0*'s'; |
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| 225 | PID22.Parameters.tauSet = 0*'s'; |
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| 226 | PID22.Parameters.alpha = 0.3; |
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| 227 | PID22.Parameters.bias = 0.5; |
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| 228 | PID22.Parameters.gamma = 1; |
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| 229 | PID22.Parameters.beta = 1; |
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| 230 | PID22.Options.action = -1; |
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| 231 | PID22.Options.clip = 1; |
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| 232 | PID22.Options.autoMan = 0; |
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| 233 | PID22.Parameters.intTime = 60*'s'; |
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| 234 | PID22.Parameters.gain = 0.6; |
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| 235 | PID22.Parameters.derivTime = 0*'s'; |
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| 236 | PID22.Ports.setPoint = xbot_sp; |
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| 237 | PID22.Ports.input = xbot; |
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| 238 | |
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| 239 | Qr.OutletQ.Q = Qrmin + (Qrmax-Qrmin) * (PID21.Ports.output + PID22.Ports.output); |
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| 240 | |
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| 241 | RR * (col.cond.OutletV.F + col.sptop.Outlet1.F) = col.sptop.Outlet2.F; |
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| 242 | xtop = col.cond.OutletL.z(4); # benzene |
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| 243 | xbot = col.reb.OutletL.z(3); # propylene |
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| 244 | |
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| 245 | if time < 1 * 'h' then |
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| 246 | feed.F = 113.4 * 'kmol/h'; |
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| 247 | else |
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| 248 | feed.F = 120 * 'kmol/h'; |
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| 249 | end |
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| 250 | |
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| 251 | SPECIFY |
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| 252 | feed.T = 291 * 'K'; |
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| 253 | feed.P = 568.3 * 'kPa'; |
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| 254 | feed.Composition= 1/NComp; |
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| 255 | |
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| 256 | zero.F = 0 * 'kmol/h'; |
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| 257 | zero.T = 300 * 'K'; |
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| 258 | zero.P = 1 * 'atm'; |
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| 259 | zero.z = 1/NComp; |
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| 260 | zero.v = 0; |
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| 261 | zero.h = 0 * 'J/mol'; |
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| 262 | |
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| 263 | # Qr.OutletQ.Q = 3e6 * 'kJ/h'; |
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| 264 | col.pump1.dP = 16 * 'kPa'; |
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| 265 | col.trays.Emv = 1; |
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| 266 | # col.sptop.Outlet2.F = 75 * 'kmol/h'; # reflux |
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| 267 | col.alfaTopo = 2; |
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| 268 | |
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| 269 | xtop_sp = 1e-3; # benzene |
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| 270 | xbot_sp = 1e-5; # propylene |
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| 271 | P_sp = 4.0*'bar'; |
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| 272 | T_sp = (15+273.15) * 'K'; |
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| 273 | LC_sp = 1.0 * 'm'; |
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| 274 | LR_sp = 1.0 * 'm'; |
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| 275 | |
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| 276 | SET |
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| 277 | col.NTrays = 8; |
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| 278 | col.cond.V = 2 * 'm^3'; |
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| 279 | col.cond.Across = 1 * 'm^2'; |
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| 280 | col.trays.V = 4 * 'ft^3'; |
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| 281 | col.trays.Ah = 0.394 * 'ft^2'; |
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| 282 | col.trays.lw = 20.94 * 'in'; |
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| 283 | col.trays.hw = 0.125 * 'ft'; |
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| 284 | col.trays.Q = 0 * 'kW'; |
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| 285 | col.trays.beta = 0.6; |
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| 286 | col.trays.alfa = 4; |
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| 287 | col.trays.Ap = 3.94 * 'ft^2'; |
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| 288 | col.reb.V = 2 * 'm^3'; |
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| 289 | col.reb.Across = 1 * 'm^2'; |
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| 290 | |
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| 291 | # Controllers type |
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| 292 | TCcond.PID_Select = "Ideal_AW"; |
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| 293 | PC.PID_Select = "Ideal_AW"; |
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| 294 | LCtop.PID_Select = "Ideal_AW"; |
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| 295 | LCbot.PID_Select = "Ideal_AW"; |
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| 296 | PID11.PID_Select = "Ideal_AW"; |
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| 297 | PID12.PID_Select = "Ideal_AW"; |
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| 298 | PID21.PID_Select = "Ideal_AW"; |
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| 299 | PID22.PID_Select = "Ideal_AW"; |
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| 300 | |
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| 301 | Qrmax = 5e6 * 'kJ/h'; |
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| 302 | Qrmin = 1e6 * 'kJ/h'; |
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| 303 | Frmin = 0 * 'kmol/h'; |
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| 304 | Frmax = 60 * 'kmol/h'; |
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| 305 | Fcmin = 0 * 'kmol/h'; |
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| 306 | Fcmax = 120 * 'kmol/h'; |
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| 307 | Hmint = 0 * 'm'; |
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| 308 | Hmaxt = 2 * 'm'; |
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| 309 | Hminb = 0 * 'm'; |
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| 310 | Hmaxb = 2 * 'm'; |
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| 311 | Pmin = 0.5 * 'bar'; |
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| 312 | Pmax = 10 * 'bar'; |
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| 313 | Qcmax = -5e5 * 'kJ/h'; |
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| 314 | Qcmin = -5e6 * 'kJ/h'; |
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| 315 | Tmax = (30+273.15) * 'K'; |
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| 316 | Tmin = (-20+273.15) * 'K'; |
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| 317 | RRmax = 5; |
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| 318 | RRmin = 0.1; |
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| 319 | |
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| 320 | INITIAL |
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| 321 | # condenser |
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| 322 | col.cond.OutletL.T = 260 *'K'; |
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| 323 | col.cond.Level = 1 * 'm'; |
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| 324 | col.cond.OutletL.z([1:4]) = [0.2, 0.2, 0.4, 0.05]; |
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| 325 | |
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| 326 | # reboiler |
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| 327 | col.reb.OutletL.T = 350 *'K'; |
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| 328 | col.reb.Level = 1 * 'm'; |
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| 329 | col.reb.OutletL.z([1:4]) = [0.1, 0.4, 0.1, 0.3]; |
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| 330 | |
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| 331 | # column trays |
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| 332 | col.trays.OutletL.T = [290:(330-290)/(col.NTrays-1):330] * 'K'; |
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| 333 | col.trays.Level = 1.2 * col.trays.hw; |
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| 334 | col.trays.OutletL.z([1:4]) = [0.15, 0.3, 0.25, 0.2]; |
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| 335 | |
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| 336 | OPTIONS |
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| 337 | TimeStep = 0.1; |
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| 338 | TimeEnd = 5; |
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| 339 | TimeUnit = 'h'; |
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| 340 | InitialFile = "Column_ctrl.rlt"; |
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| 341 | DAESolver(File="dassl"); |
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| 342 | #GuessFile = "Column_ctrl.rlt"; |
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| 343 | #Dynamic = false; |
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| 344 | end |
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| 345 | |
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